VAYU MEDIA FILTERS

ECONOMICAL
AND EFFECTIVE RANGE OF
MIST FILTERS

The VAYU series of industrial air filters are built for applications that need effective & efficient filtration of emulsion mist at economical investments. In an industrial environment, media filter from SFS are the first choice for ensuring clean air. The filters are designed for easy mounting and/ or used as centralised system with low maintenance and highly cost-effective operation.

APPLICATIONS

Wet Machining processes including Turning | Milling | Grinding | Superfine machining | Finishing operations

Clean-air-guarantee-span-filtration
Vayu- filter-image

ENERGY EFFICIENT

No energy costs and better filter life with washable or easy to clean media.
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COMPACT DESIGN

Light-weight design that can be easily mounted on a stand or directly on to the machine to free-up the space.

SUPERIOR FILTRATION

Four-stage filtration with wire mesh and HDPE filters

CONSISTENT EFFICIENCY

Operates on Static Media based Filtration offering consistent efficiency

BEST-IN-CLASS CLEANING

Best in the class ratio for Air Flow and energy consumption

EASY MAINTENANCE

Easy and quick maintenance, with slide-based filter cassettes

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The ideal choice for low-pressure emulsion mist

The VAYU Media Filters from SFS comes in two standard models to cater to full range of manufacturing processes with low-pressure emulsion mist generated from the coolant.

Mist Free Assurance at Low Cost

The contaminated air from the machining enclosure is extracted by an effective suction blower through four stage filtration. This ensure effective separation of fine particles by Inertial Impaction and separation by static media.

Advantages

  • Easy mounting/ installation
  • Low maintenance
  • Robust, durable construction
  • Superior filtration at low running cost

Features

  • Unique horizontal/Vertical construction for direct mounting/ centralised system on machines .
  • Operates on static media based filtration offering consistent efficiency.
  • Best in class ratio for Air flow and energy consumption.
  • Built-in signal provision for filter choke indication.
Model Airflow CMH
m3/hr
A
mm
B
mm
C
mm
VAYU 5 600 850 450 470
VAYU 9 1600 1150 470 590

Four Stage Filtration

The Contaminated air from machining enclosure is extracted by a suction blower and effectively cleaned through four-stage filtration. Efficient mechanical separation of mist is achieved by media filters.

Why Mist Filters?

  • Eliminate mist to avoid sticky floors, accumulation of dust, bad odor in the factory
  • Mist is harmful to health and long-term exposure leads to respiratory disorders
  • Mist, especially fine mist, often finds its way into sensitive devices and can cause temporary or permanent damage

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SUCCESSS STORIES & CLIENTS

smoke filtration in forging
SMOKE FREE ENVIRONMENT TO ENSURE MAXIMUM MACHINE UTILIZATION
At peak productivity, the cold heading machines at client’s facility, with 5 spindles, typically formed 30 products per spindle from a 16 mm thick steel wire. The client tried several solutions such as ESPs, media filters from other manufacturers, but were not satisfied with the filtration effectiveness. The filters of solutions from other manufacturers choked frequently and replacing these led to machine downtime, putting a severe limitation on the client’s efforts to ensure maximum utilization of machines in the Cold Heading process. When the client wanted to add even more powerful machine for the cold heading process, ensuring highest productivity was one of the biggest concerns. The filtration solution had to effectively handle even higher volume of smoke, compared to its existing machines in the process.
Clean air, even in manufacturing engines!
While Maruti was making headway in developing cleaner engines for its cars, the manufacturing of these engines itself involved a clean air challenge. The dust generated in machining of the engines was adversely affecting the productivity and in-house air quality at Maruti's plant. SFS suggested a Dust Collector for Maruti to reduce the menace of machining dust.
After evaluating the success and filtration performance of SFS dust collectors, Maruti extended the solution to other applications in the plant. From Dust Collectors in pattern making shop to centralized dust collectors in high-end machining shop, today, SFS’s solutions are used across all the lines in Maruti’s manufacturing facility.

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