Robotic welding fume extraction can escalate costs rapidly if not managed wisely. At SFS, we’ve successfully installed fume extraction systems for top manufacturers, uncovering several cost-saving opportunities that often go unnoticed. Here’s a quick guide to help you cut costs—from system selection to ongoing maintenance. Before setting up or expanding your robotic welding stations, make sure to review these key areas to optimize your fume extraction strategy.
1. How Should I Budget for a Robotic Welding Fume Extraction System?
Consider Total Cost of Ownership. Budgeting should include the initial system cost, installation, maintenance, filter replacements, and operational costs – and NOT just the initial purchase cost. Factor in long-term savings from reduced costs of operation of the fume extraction systems, along with effective filtration mechanisms that will prevent damage to sensitive components in the robot.
2. How Can I Save Costs on Fume Extraction from multiple stations?
Consider centralised systems. Most fume extraction systems are built to suit the specific needs on the shopfloor. Opt for centralised extraction systems that can grow with your needs, invest in robust systems that last longer, and consider energy-efficient models to reduce ongoing expenses.
3. What Can I Do to Optimize My Initial Investment?
Conduct a thorough needs assessment to avoid over-specification. Invest in scalable systems that allow for future upgrades, and avoid initial overengineering.
4. How Do I Reduce My Risks When Implementing Fume Extraction?
Use simple mechanisms. How Can I Save on Energy Costs with Fume Extraction?
Use smart extraction systems, ensuring optimal performance without wasting energy. Decarbonsation could aslo offer cost benefits or contribute to sustainability goals of the company.
5. What Other Considerations Can Help Reduce Costs?
Invest in training your staff for efficient operation and maintenance of the extraction system. Our experience shows that regular training of Operators can help to save on maintenance costs by up to 20%.
6. How Can Savings on Spares, Service, and Maintenance Add Up?
Understand the true costs of extraction systems – opt for systems with lower costs of operation, easy-to-replace consumables. Check availability of spare parts and service before finaliizing the fume extraction system. Prioritize preventive maintenance to avoid expensive repairs.
For any additional queries on robotic welding fume extraction, do not hesitate to get in touch with our expers. Drop an email to cleanair@sfspl.co.in
